Why We Exist: an intro to Interface
Three individuals - involved in different elements of an industry ripe for transformation -...
Just how tight is shale? How difficult is it for oil to flow through this rock compared to much more permeable rock like sandstone? Do lab tests at the beaker-scale actually represent what is happening inside a 50-nm shale pore-throat network?
Sơn Đoòng cave passage in Sơn Đoòng cave, Vietnam, is the largest known cave passage in the world by volume. It is 200m (660 ft) high and 150m (500 ft) wide. We have not been to this cave, but from what we have read, large groups of cavers can explore the floor of the cave passage and rarely see the walls of the cave - they interact with each other more than with the cave wall). In our spare time we get out caving with the Alberta Speleological Society. One of the caves that we have been to a few times is Red October located in near Fernie, British Columbia. Some of the passages in this cave are much smaller, less than 1m (3 ft) high. When exploring this cave, you are interacting with the walls and roof of the cave much more than you are bumping into the cavers you are with.
Figure 1: Sơn Đoòng cave passage. Note the scale of the person on the bottom left of the image. Photo Credit:Dave Bunnell CC BY-SA 4.0
Figure 2: Tom de Haas in Red October Cave. Photo Credit: Claire Gougeon
Just as the cavers in Vietnam can move freely around the passage without seeing the walls, oil molecules trapped in a sandstone reservoir can move freely and only occasionally bump into the rock. Oil in shale rock is much more similar to the Red October cave example. Oil and water molecules interact much more frequently with the pores and pore-throats. If you want to get an accurate picture of how fluid behaves under extreme confinement, you need to have a laboratory system with the same level of confinement; just as if you were to study how the caver can move, you would need to know the dimensions of the cave and be able to recreate it.
Figure 3: Microscope image of a sandstone thin-section. Note the large pores between the grains. Image is 1.3 mm across.
Figure 4: Microscope image of a shale thin-section. Note the low permeability. Nanoscale features are not visible at this magnification. Image is 1.3 mm across.
A typical pore-throat in a sandstone reservoir is approximately 10-50 micrometers. In a shale reservoir, pore-throats can be smaller than 50 nanometers (1000 times smaller than that of sandstone). At this scale, regular fluid dynamics and thermodynamics predictions start to fall apart because molecules are interacting more with the rock than with each other.
The number of molecules on the surface of a channel is proportional to surface area of the channel multiplied by the intermolecular packing. The number of molecules in the bulk is proportional to the volume of the channel multiplied by the number of molecules per unit volume. As the channel gets smaller, less and less of the molecules are in the bulk and more are in contact with the surface. Once the channel is approximately less than 10nm, molecules are in frequent contact with the surface and the overall behaviour of the fluid changes.
Where rpis the radius of the pore-throat, dmis the distance between the centers of the molecules on the surface, Lis the length of the channel, is the density of the fluid, Nis the Avogadro constant, and Mis the molar mass of the liquid.
Figure 5: Theoretical packing of water molecules with intermolecular distances limited by Van der Waals interactions. At throat diameters less than a few nanometers, more water contacts the containing surface than other water molecules in the bulk. Packing below this crossing (shaded region) is governed by more complex phenomena than captured by this simple model.
For example, Interface Fluidics Co-Founder, Professor David Sinton’s research group at the University of Toronto showed that in a model system of hydrocarbons, bubble point (the pressure at which gas comes out of solution) occurs at a lower pressure when under nano-confinement than micro-confinement (link). This study also showed that condensation occurs at a lower than expected pressure. Fluids under nano-confinement appear to prefer to be liquid. Further research needs to be done with actual reservoir fluids and reservoir geometries to ensure these findings translate to reservoir conditions.
Traditional fluid dynamics incorporates the concept of boundary layer flow and the assumption that there is zero fluid velocity where a fluid meets a bounding surface. This assumption starts to fall apart when the fluid channel is only a few molecules wide (comparable to the molecular mean free path) and fluid slippage at the boundary layer starts to occur. [1, 2] If the molecules are larger than the channel, then molecular sieving starts to occur, blocking the passage of large molecules.
Figure 6: Illustration of water molecules (approximate diameter 0.275 nm) in a microchannel and a nanochannel. Note the high level of confinement in the nanochannel. It is this confinement that affects the behaviour of the fluid.
Figure 7: An example of a nanofluidic reservoir analogue. The substrate has white absorption and transmission spectrums, leading to the white appearance of channels 20 microns deep. The pink channels in the center are 80nm deep and 10 microns wide. Channels smaller than the wavelength of light are coloured due to thin film interference from reflections at the top and bottom of the channel. In this case, blue wavelengths have interfered more than red, leading to the pink reflected colour.
Interface Fluidics has developed hydraulic fracturing fluid testing that incorporates the correct level of nano-confinement for the reservoir that is being developed. This allows for phenomena, like the formation of surfactant monolayers on a surface, to have a material impact on flow. Our Interface Flowback Test provides insight into how different fluid additives affect oil flowback by testing and analysing…...
By: Tom de Haas, Scott Pierobon, ZhenBang Qi, and Ali Abedini
Co-Founder of Interface - a rapidly growing startup company. Skilled in the art and science of microfluidics.